We produce and export asphalt batch plants of 180 tph capacity and above. We have different models of lower capacity like 60-80 tph, 80-100 tph, 100-120 tph and even 160 tons per hour. Our hot batch mixer comes with a host of components and features, and this 180 tph plant is high on performance and durability. The machines are with top quality component and its unique features that make it ideal for usage in a wide variety of conditions.
Highly durable components and smooth performance is the highlight of this 180 tph asphalt batch plant by Atlas. Atlas is Indian manufacturer, supplier and exporter of high-quality equipment. Our core values include focus on service factor and delivering our machines on time. This enables us to win the customer’s trust in a short span of time. Use of reputed components and top-quality items and steel give us the confidence to project this equipment to different customers around the globe. Our different capacities higher than this model include a 200 tph and 260 tph model of hot asphalt batch plant.
Our strong points of the equipment that we offer start from the manufacturing stage. We follow strict quality norms at each stage of manufacturing. This ensures that the machine is well finished and performs well. Before dispatch the plant is checked thoroughly for quality. All the components are sand blasted. After this process, paint is applied on the plant. The machine will look more finished.
Components of Asphalt Batch Plant 180 tph (Hot Batch Mixer)
All the components of the asphalt batch plant are crafted with precision. The 180 tph plant sites in the middle of the offerings that we have. We have smaller capacity models ranging from 60 tph to 260 tph plants. All the components are modular. The plant can be easily broken down into different small components. This facilitates easy installation and easy transportation. The key components of this machine are listed as below:
- 5 cold aggregate feeder bins.
- Primary vibrating screen and slinger conveyor.
- Drying drum
- Fuel efficient, low noise burner.
- Fuel tank for drum burner.
- Filler silo with elevator
- Hot aggregate elevator
- 5 deck vibrating screen
- 5 deck hot bins
- Pug mill mixing unit
- RAP feeder – for adding up to 25% cold RAP
- Weighing scales for filler, aggregates, RAP and bitumen on tower of asphalt batch plant 180 tph.
- Bag filter with pre-separator
- Bitumen storage tanks with thermic heating unit.
- Control panel system
Features of hot batch mixer (asphalt batch plant) of 180 tph capacity
The 180 tph Atlas hot batch mixer is designed for performance in the long run. Smooth running and perfect weighing are the key advantage. Besides that, this plant offers seamless integration of different mix recipes in the control panel. The quality asphalt batch plant offered is with skid mounted design for easy installation and re-installations. The components are easy to assemble and shift the plant after multiple re-installations.
Some strong advantages are under:
- Platform railings and ladders are of high quality with diamond shaped grating and anti-slip design.
- Duct line comes with an improved design which is now maintenance free. It allows free flow of gases.
- The 5-bin feeding unit is with adjustable push up roller. This is for easy alignment.
- The corrugated auxiliary belt avoids material wastage at the site.
- Drum unit is supported by EN 350 forged rings.
- Bigger trunnion rollers for better drum support.
- Proven, low noise modulating burner
- Efficient and fuel-efficient burner compliments the drum
- Bins for addition of cold RAP up to 25%.
- Cold RAP weighing system on the tower unit
- Bag filter with larger filtration area.
- Bag filter has high cleaning efficiency.
- Bag house is thermally insulated to keep the bags away from moisture.
- Exhauster is heavy and bigger.
- It is equipped with a variable frequency drive for efficient operation.
- Hot elevator with roll back arresting device.
- 5 or 6 screening decks – upon request of customer
- Larger screening area for uninterrupted production.
- Bigger hot bins for storing sufficient quantity of aggregates into separate compartments.
- Hot bins are thermally insulated for heat retention.
- Mixer supplied with focus on performance and maintenance.
- Stringent and proven design of mixer that works smooth.
- Foreign filler silo provided is of 20 m3 capacity.
- Two bitumen tanks of 50 tons each provided with the plant.
- Bitumen tanks are heated by a 600,000 thermic heater.
- High technology cabin with user friendly software.
- PLC with SCADA and with Siemens HMI. Online trouble shooting possible.
- Fuel tanks provided are 2 in number for using 2 different fuels. Each tank is of 24,000 litres.
Some Advantages of Atlas Asphalt Hot Batch Mixer 180 tph
Atlas asphalt mixing plants have proven their advantages and worth with more than 140 installations in 5 years. Below are some advantages of the Atlas hot asphalt batch mixer of 180 tph. Since a greater number of customers have accepted our product – it is a testimony of our superior product quality and fast service. Not only that the higher number of installations mean lower fuel consumption, low cost of spares and superior machines delivering smooth performance.
Few of the core benefits of asphalt mixers by Atlas are as below:
• Structure: The main structure is heavy. The plant tower unit girders being wider and heavier compared to the competition.
It’s advantage: It helps the tower unit to have more stability. The machine life will not be affected even after several re-installations. The equipment will stay stronger in case of heavy winds.
• Drying drum: Drying drum is one of the most important component. For a stationary plant or in a mobile asphalt batch plant, the importance of a drum cannot be neglected. The drum does the heating and heating quality will decide the quality of mix material. The drying drum that we manufacture is nicely cladded with cera wool. It can resist heat upto 1206 Degrees Celsius. The thermal coating material is then coated with stainless steel sheet to give it an aesthetic look.
It’s advantage: The thermal coating helps retain heat. Since the drum will be hot, the burner will use less energy to heat up the aggregates. This translates to better fuel efficiency. The intelligent flight design helps heat the aggregates efficiently.
• Burner unit: Burner will fire heat into the drum. The better the burner’s tuning with the drum, the better its performance and its fuel efficiency. Our drum’s design is in perfect sync with the burner. It allows maximum thermal efficiency and this design works very well to reduce the moisture content of the aggregates.
It’s advantage: The burner is modulating type. It can automatically regulate the burner temperature quickly. Its performance is unmatched with higher thermal efficiency and low fuel consumption. The low noise burner is extremely smooth and efficient. Better safety features, safety interlocks to ensure zero accidents. Unmatched performance and higher fuel savings years after year.
• Thermic hot oil heater: Thermic oil heater is for heating bitumen. It is oil heating system for keeping the bitumen in liquid condition. Here the fuel consumption and heating efficiency matters as the oil is heated first. This hot oil will indirectly heat the bitumen once it is circulating from the pipelines.
It’s advantage: The thermic oil heater supplied with our machine is 3 pass type. Customer can expect best heating efficiency and lower fuel consumption. The heating coils used are of reputed make resulting in faster heating and better life of all components. Faster heating time translates to better fuel efficiency numbers. Furnace oil can be used as a fuel with our thermic oil heater, which is a special option not given by many manufacturers of asphalt plants.
• Sand blasting: All the components of the asphalt plant are treated to sand blasting prior to the application of paint. Most of the manufacturers from India do not offer plant with sand blasting process. It helps to increase the manufacturing time and machine cost but it has many advantages.
It’s advantage: It will remove corrosion from the raw material prior to paint. The surface to be painted is very smooth before the start of paint application. Paint applied after the process of sand blasting will stick better. Paint will last longer and will not peel off easily. This gives the plant material better coating in harsh weather. We use PU paint for better and durable paint quality.
• Bag filter: Elliptical shaped bags for bag filter are used. Cages are capsule type. Due to the shape. They provide highest filtration area here. We use 550 gsm virgin material for maximum cleaning efficiency. Bag filter maintenance is easy with the new improved design.
It’s advantage: Maximum filtration area possible due to oval design of the bags. Best material used for the bags. This helps to achieve highest cleaning efficiency. It is possible to adhere to stringent environment norms. Longer bags ensure more savings to customers as bags don’t need to be changed often.
• Skid foundation: Skid mounted design is one of the key highlight of this ABP 180 plant. It is a standard arrangement provided by Atlas.
It’s advantage: It helps lower down the civil work costs. Subsequent reinstallations are easier with the skid foundation. Less civil work is required. Installation and re-installation gets is easy as we don’t have to cut the foundation bolts and use new. It saves a lot of time and efforts during re-commissioning. Frequent shifting of the plant is now possible in a short time period.
• Pug mill mixer: Proven design with heavy structure. Seamless performance even after several years of operation..
It’s advantage: It performs sturdily and perfectly, even after years. Negligible maintenance is required for the same. Expect long life of pugmill mixer components, low cost of operation and easy maintenance. Components are easy to replace in short time.
Atlas 180 tph asphalt batch plant is made to be strong, rugged and perform under harsh conditions. Maintenance aspect is considered while the machine is designed. The easy and intuitive to use control panel make it very easy for the plant operator. All the important data can be printed out. Contact us here to learn more.
