MOBILE CONCRETE BATCHING PLANT

Mobile concrete batching plant
  • Overview
  • Components
  • Photo Gallery
  • Video gallery
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Overview

Atlas manufactures and exports mobile concrete plant which is also called as batch mix plant or batching plant. These concrete batch mixers are available in the capacities 20 m3/hr. to 60 m3/hr. and exported worldwide.

 

Model AMCB 20 AMCB 25 AMCB 30 AMCB 45 AMCB 60 AMCB 75
Capacity 20 m3/hr. 25 m3/hr. 25 m3/hr.. 30 m3/hr. 60 m3/hr. 75 m3/hr.
Capacities above 75 m3/hr. are tailor made.

concrete mixing plant manufacturer
Atlas mobile concrete batching plant can be assembled and disassembled in quick time, hence the reason they are preferred by contractors worldwide. The specialty is that they are truly mobile with pneumatic braking or towing attachment by a tractor. Equipped with king pin attachment for easy transportation these plants are fast growing the choice of the modern civil contractor. Atlas is one manufacturer who lays the most emphasis on the quality of each equipment that leaves our factory. Reliability is the key advantage of Concrete plants for sale by Atlas. These mixers come with twin shaft mixer for mixing and single conveyor belt in the whole plant. The control panel is in a foldable cabin making the design very much mobile.
 

MOBILE CONCRETE BATCH MIXER

 

India mobile concrete batch by Atlas is known for reliability and smooth performance. Concrete batch mixer is preferred for sale for its compact dimensions, twin shaft advanced mixer and PLC control panel. Even advanced SCADA control panel can also be provided with the equipment.

 
Working position of AMCB plant with inbuilt SILO
 
 
   
 
 
AMCB plant with separate SILO hopper
 
   

Salient Features of Concrete Batch Mix Plant

 

  • Concrete batch mix plants are truly portable type with king pin attachment and pneumatic braking system. Plants are built on a single sturdy chassis.
  • Twin shaft mixer is the standard mixing device which is available with water jet cleaning system, making it advantageous over the competition. The twin shaft mixer gives un-parallel mixing of concrete with least maintenance.

features of concrete mixer


  • To save valuable time, these mobile concrete plants come fully prewired i. e. complete with plant internal cabling.
  • PLC based touch screen type panel with printer (optional) and USB back up facility can store up to 99 recipes.
  • Control panel is housed inside the control cabin.
  • Option for a 18 T Inbuilt SILO. Storage silos of capacity 50 T, 100 T and 150 T can also be supplied.

 

Advantages of Atlas Concrete Mixing Plant

  • The design of Atlas concrete mixing plant is in such a way that they require less installation area required due to its compact design. One of the main advantages of the AMCB series is its quick and easy installation and operation - 2-3 days to start concrete production and one day for disassembling.
  • Less foundation and installation costs (80% less than conventional stationary concrete batching plants).
  • These mobile concrete mixer come with only one conveyor belt. This single belts is for weighing and transfer of aggregates to the mixer. This translates into least conveyor belt maintenance.
  • One of the real advantages is in terms of direct feeding of mixed material into transit mixer. The mixed material can also be directly discharged into concrete pump.
  • Less transportation costs.

Components

Aggregate feeder

2 x 2 bin type aggregate feeder comes with foldable extension plates and has suitable storage capacity. Aggregate feeder comes with pneumatic operated gates and vibratory motor.
Aggregate weighing is by means of aggregate weigh batcher which is suspended on load cells. Aggregate weigh batcher performs function of weighing and transferring.


Pic. 1: Feeder side view
Pic. 2: Feeder top view

Aggregate feeder
Air compressor

Air compressor

Atlas is quality concrete plant manufacturer supplying quality air compressor of suitable capacity. Feeder gates, mixer gates and butterfly valve opening and closing is controlled by air compressor.
The air compressor is very neatly placed on the chassis near the feeder bins so that it is easy to maintain and transport.

Weighing cum discharge conveyor

The weighing cum discharge conveyor is suspended on four load cells. The conveyor is "Chevron” type so that material is carried to the twin shaft mixer without slippage. The plant is with with bottom cover for the conveyor for the safety of personnel working at plant.
The conveyor belt supplied with compact concrete batching plant comes with a scrapper for long life of the belt.

Weighing cum discharge conveyor
Weighing system

Weighing system

Cement weighing hopper is mounted on three load cells. Water weighing hopper is mounted on two load cells. Additive weighing hopper is mounted on one load cell.
The gates are with pneumatic actuators which enable gate opening and closing, when exact quantity of cement / water / additive is measured.

Mixing unit

After the weighing process the materials are transferred to the twin shaft type mixing unit.
Twin shaft mixing unit is of suitable capacity and equipped with wear resistant pedal arms and shell is reinforced with replaceable high wear resistance Ni hard liners.
The aggregates, cement, water and additives are discharged to the Twin Shaft Mixer.
After proper and homogeneous mixing, the batch is ready to be discharged by the pneumatic system.

Mixing unit
Cement hopper

Cement hopper

Cement hopper of capacity 1500 kgs. is a standard with AMCB series concrete mixing plant.
Cement hopper is provided with a WAM make screw conveyor for feeding cement into the cement weighing hopper.

Control panel

PLC based touch screen type (SCADA Optional) panel board are a standard on AMCB series.
Provision to store, edit production details and mix proportions up to 99 recipes is possible.
The panel comes with printing facility (printer optional) and USB back up facility.
The panel can be run on both auto and manual modes.

Control panel
Control cabin

Control cabin

Control panel is situated inside the control cabin.
The operator cabin of the ATLAS portable concrete equipment is designed so that the plant operator gets a very good view of the plant.

Transportation

The AMCB 20 and AMCB 30 series is very easy and convenient to transport all thanks to king pin attachment and pneumatic braking system.
An option of towing attachment by tractor is also available.
During transportation, the cabin fully collapses as seen in the picture.


Pic. 1: Plant getting towed.
Pic. 2: Concrete batch mix plant getting transported in a trailer.

Transportation

Video Gallery

Portable concrete ready mix plant

Video of portable concrete batch plant iin action. This plant is supplied with 2 x 60 tons silo to facilitate fast addition of cement.

45 m3/hr. portable batch plant in Philippines

Portable batch plant of 45 m3/hr. installed in Philippines. It is equipped with a 1500/1000 liters capacity twin shaft mixing unit.

Batching plant with 2 x 60 tons cement silo

See video of batching plant with 2 x 60 tons cement silo. The equipment is fully mobile on one chassis only the storage silos are to be installed separately. Customer opted for 2 separate silos and capacity of each silo is 60 tons. The batch mixer is with a twin shaft mixng unit and PLC control panel with printing facility for all important parameters.

Mobile concrete mixer with 60 tons silo

See video of Atlas mobile concrete mixer with 60 tons silo installed near Nadiad, Gujarat.

Mobile concrete plant with horizontal silo

New mobile concrete plant video with horizontal cement silo installed in Philippines. The cement silo supplied with the plant is of 40 tons capacity. Capacity of the portable concrete mixer is 30 m3/hr.

Portable concrete batch mixer with pan mixer

For sale portable concrete batch mixer with PAN type mixer. The plant is quite compact that helps in fast installation and easy movement in areas where space is a concern.

Mobile concrete batching plant

Quality mobile concrete batching plant for sale is available up to capacity 60 m3/hr. Commpact design is ideal for sites where space is a constrain. One can get accurate weighing in this machine like achieved with stationary conncrete plants

Mobile RMC plant Philippines

This is a 30 m3/hr. mobile RMC plant by Atlas installed in Philippines. The plant is designed for maximum productivity and minimum breakdown. It features very accurate weighing system and heavy duty twin shaft mixer for best mixing results.

Mobile concrete plant

See video of 45 m3/hr. mobile concrete plant in action. Plant comes with 2 x 2 bin aggregate feeder, single conveyor for weighing and transfer of aggregates to the mixing unit, twin shaft type mixing unit. There is also separate weighing facility for cement, water and aditives. The plant comes with foldable cabin insie which a PLC control panel is housed. The operations are very simple and easy and maintenance low.

Mobile concrete batch mix plant

Plants available in the capacities 20 m3/hr. to 60 m3/hr.

Mobile concrete batch mix plant

Atlas manufactures stationary and mobile concrete plants. This design plants are available in capacities 20 m3/hr.; 30 m3/hr.; 45 m3/hr. and 60 m3/hr. The plant comes with a separate cement bag hopper for cement storage. A 18 Tons in-built cement SILO can also be supplied with the plant.

Mobile concrete mixer

This is a video of capacity ranging 20 m3/hr.; 30 m3/hr.; 45 m3/hr. and 60 m3/hr. The plant is build on a single chassis and is fully mobile. The plant comes with pneumatic braking system and provision for king pin attachment. The plant boasts of only one conveyor (gathering and slinger combined) belt thus reducing the overall maintenance of the plant. The main highlight of the plant is that it is equipped with a twin shaft mixer which is the latest technology in terms of concrete mixing. The standard plant comes with a SILO hopper with screw conveyor. The plant can also be build with a inbuilt 18 T Cement Silo. One of the other advantages of this plant is that the controls are PLC - touch screen type and the control panel is housed in a control cabin.

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