WET MIX PLANT

Wet mix plant
  • Overview
  • Components
  • Photo Gallery
  • Video gallery
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Overview

Atlas Industries is exporter of Wet mix macadam plant and also heavy civil and road equipment manufacturers company in India. Soil stabilization machine is also available with cement addition. Atlas wet mix plants can be used for applications that require Cement Treated Aggregate Base also known as C.T.A.B. Buy quality road construction machines from Gujarat. It is now possible to prepare quality material for sub-base / base for road projects using Atlas WMM plant.

 

Model

WM 100

WM 160

WM 200

Capacity

100 tph

160 tph

200 tph

Capacities above 200 tph are tailor made.

 

ATLAS INDUSTRIES is known as one of the quality wet mix plant manufacturer from India.

 

Our plants come in the production capacities of 100 tph, 160 tph, 200 tph, 250 tph and 300 tph with full guarantee for the performance and output. Equipment manufactured by us is known for their productivity and quality designed for smooth and trouble free operation.

 

pug mill of wet mix plant

Advantages of Atlas WMM plant are as below:

Atlas wet mix macadam plants are designed to work under tough conditions. These WMM plants has many advantages. It comes with strong pug mill mixer which is the heart of the plant.

  • The shaft of the pug mill mixing unit rests of 6 pedestals. This makes the torque absorption better and ensures maintenance free performance.
  • The shaft is 5" and is bigger for longer life.
  • Shafting is unslotted fitted with arms and tips with distant pieces in between. This ensures that the shaft life is more as the material does not directly come in contact with the shaft.
  • Arms and tips are opposite and not alternate for homogeneous mixing.
  • Liner plates, arms and tips are easy replaceable.
  • Storage silo of various capacities can be provided.
  • Integration of cement silo to add cement in the mixing unit is also possible.

 

These wmm plants are manufacturer under strict vigilance. We also ensure trouble free operation of plant by using the best of the materials in the manufacturing process. Our experience of more than 30 years help us to produce equipment of highest standards by using the best of the raw materials. These wet mix plants have performed under rough conditions and have proved their worth.

 

Our standard wet mix macadam plant comes with a strong pug mill mixer unit that helps in proper and uniform mixing. Storage SILO of suitable capacity is also provided so that you don't have to stop the plants while waiting for trucks. The mixing unit is the most important unit and is designed to perform under tough operation conditions.

 

A lot of our customers have found satisfaction with our plants which have yeided results and performed with accuracy over the years. The designs is extremely user friendly and that the operator can use the plant with ease. We understand our responsibility as a responsible manufacturer and our ISO Certified process enables us to strictly adhere to standards.

Components

Four bin feeder

All the four bins are fitted with individual AC/ DC motors and appropriate gear boxes to control and regulate the flow of aggregate from each bin. Gathering conveyor is equipped with scrapper and driven by AC motor. Aggregate from the gathering is feed to the drum with a slinger conveyor after removing oversize material.

Four bin feeder
Vibrating screen

Vibrating screen

In the soil cement stabilization plants supplied by Atlas, a rugged single deck vibratory screen is placed at the end of cold aggregate feeder.
Its job: To remove oversized aggregate material.

Conveyor belt

Driven by an variable speed drive motor, aggregates are transferred to pug mill type unit. The conveyor belt is equipped with weigh bridge (Load Cell) for continuous monitoring of weight (tons/hour). Its job: To weigh aggregate and transfer it to the PUG MILL

Conveyor belt
Pug mill unit

Pug mill unit

Mounted on a sturdy chassis, the dual shaft PUG MILL mixing unit consists of hardened material liners-heavy duty square bar with wear resistant paddle arms and tips. It gives a homogenous mix.

Water tank

Water Storage tank is fitted with best quality standard pump and meter with standard pipe to transfer exact quantity of water to the PUG MILL

Water tank
Cement silo

Cement silo

Addition of cement is critical for soil stabilization. Cement acts as a binding agent. Cement is added directly into the pug mill mixer. Cement silo of various capacities can be supplied.

Control panel

Fully computerized cabin with on board electric power console, distribution, switch board, fully automatic process are a standard on ATLAS WMM plant.
A software which is very user friendly ensures top notch performance. Display of the entire process control parameters. Provision to store, edit production details, mix proportions, etc. Auto/ manual proportion.

Control panel
Control cabin

Control cabin

Cabin is fabricated with M. S. Structured frame and insulated by wood. Strategic location of seat ensures complete view of the plant.

Load out conveyor with silo type hopper

Aggregate discharged from pug mill is collected into silo type hopper. With 100 tph and 160 tph plants, a silo type hopper is supplied. A 2 Tons wet mix material storage hopper is supplied with 100 tph wet mix plant and a 10 T capacity hopper is supplied for wet mix material storage.

Load out conveyor with silo type hopper
Wet mix storage silo

Wet mix storage silo

ATLAS offers complete solution for storage of material in the soil stabilization plant.
The silo is rigid yet easy to erect and transfer.
The timing of clamshell gates is maintained in such a way that it facilitated quick discharge of materials without segregation.
Silos open with hydraulically operated gates.

Video Gallery

Wet mix macadam plant with cement

Wet mix macadam plant to produce cement treated aggregate base (CTAB). Capacity 200 tph with a cement silo and facility for addition of cement into the pug mill mixer to produce soil stabilization material with CTAB.

200 tph wet mix plant India

See video of 200 tph Atlas make wet mix plant in Sidhpur, India

Wet mix macadam plant installed in UAE

This is a 200 tph capacity plant supplied by Atlas Industries, India. The plant comes complete with aggregate feeding unit, slinger conveyor to load the aggregates into the pug mill, pug mill type mixing unit, load out conveyor that empties the wet mix material into a 25 tons wet mix storage silo.

Wet mix macadam plant

Three years old plant of capacity 200 tph by Atlas Industries. Atlas manufactures wet mix plants in the capacities 100 tph, 160 tph, 200 tph. Capacities above 200 tph are tailor made.

Wet mix plant

Atlas manufactures Wet mix plant in the capacities 100 tph to 200 tph and more. These plants come with aggregate feeding system, vibrating screen, load cell, pug mill type mixing unit, load out conveyor, optional storage SILO and control panel inside control cabin.

200 tph WMM plant in UAE

Plant of capacity 200 tph was installed after two years of purchase by the customer. A cement silo and screw conveyor are the additions done in the plant by the customers end to facilitate addition of cement to the wet mix material.

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