Asphalt batching plants are designed for customers looking for a reasonably priced batch plant without compromising on quality. We have made use of the best techniques to manufacture our asphalt batch plant. The control panel is fully automatic PLC type. Atlas is manufacturer and exporter of feature rich asphalt mixing plants. We have exported these to countries like the Philippines, Myanmar, Nepal, Bangladesh, etc. We have more than 110 machines installed in India and abroad.
Atlas Asphalt batch mix plant of ABP series come in three production ranges: 80 tph, 120 tph and 160 tph. Recently we have also introduced 2 different models in the capacities 60-80 tph and 80-100 tph. We are also projecting higher capacity models in the range 200 tph and 260 tph.
Components of the asphalt batch (tower) plant are as below
The proper functioning of core components of asphalt batch plant is very important. The tower unit is very important part here. It consists of screening unit, hot bins, mixing unit and elevator unit. All the units have to work in tandem with the support of electrical parts. The key role of each component is divided. Some of them do the work of transfer of elements, some of them will do the task of heating some elements while some of them will do mixing. Each process has to be done at a proper time to get desired result.
- Cold Feed Bins: Four bin feeder comes with individual variable speed drive for free flow of aggregates. Required percentage of aggregates from each bin can be customized from the control panel.
- Slinger Conveyor: It is on a strong frame with endless belt. This conveyor transfers the aggregates to the drying drum.
- Drying Drum: Counter flow design of the drying drum of asphalt mixing plant ensures the best use of burner’s energy and allows maximum fuel savings. Drying drum is fitted with a high efficient and low noise burner is capable of drying aggregates to the maximum. Compatible with Diesel and LDO (Optional: Furnace Oil.
- Dry Dust Collector: it is double cyclone type and it traps the larger dust particles from the aggregates.
- Wet Dust Collector: works in sync with dry dust collector to trap large dust particles by using water. Bag house filters are also available.
- Bitumen Storage And Heating Tanks: Bitumen tanks are available in various capacities and with direct or indirect heating facility.
- Control Panel: PLC type control panel is capable of operating the plant automatically. It provides maximum operational efficiency.
Asphalt Batching Tower Components:
Here below more information about asphalt batching tower. Main Components of hot elevator, vibrating screen, hot aggregates bin, weighing hoppers and Pug mill mixer.
- Hot Elevator: Fully covered hot elevator comes with anti slip feature.
- Vibrating Screen: Four deck vibrating screen separates four types of aggregates into different sizes and removes oversized material.
- Hot Aggregates Bin: Hot aggregate bin stores the aggregates into individual compartment before they are discharged into the weighing hopper
- Weighing Hoppers: Weighing hoppers are separate for aggregates. For minerals and bitumen, the weigh tank is suspended on load cells.
- Pug Mill Type Mixing Unit: Pug mill mixer is with replaceable liners and for fast mixing in stipulated time. The long discharge door allows quick discharge of the hot mix asphalt.
Asphalt batching plant video:
We are India based supplier and exporter of quality asphalt plants. Contact us to know more how we can help you with the purchase of your asphalt plant.
