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Overview
Buy quality mobile asphalt mix plant at low price. Supplier and exporter of hot mix plant in Saudi Arabia, Bangladesh, Jordan and Oman. Reliable and sturdy design of portable asphalt batch mixing plant by Atlas. Some cool advantages is that you can install and commission it in 4-6 days. First installation will take approx. 10-12 days as the plant is in fully dismantled condition. This is ideal road construction equipment if you want to produce quality hot mix asphalt. It is very easy to shift sites and that too often. Gone is the days when a customer would think twice before moving a batch plant. The simple design of this portable version is really helpful if you want to shift sites frequently.
Some real advantages of this design is that it is simple design. Foundation less design promises fast movement between multiple sites. The plant comes with heavy chassis suitable for long distance traveling. It is built to fit into containers to reduce transportation costs. We have sold and installed 95+ machines in first 4 years since we started manufacturing the asphalt batching plants. Our customer centric approach, simple designs, reliable and trustworthy machine enables us to win customers heart. The standard capacities available are 80 tph, 120 tph and 160 tph.
Mobile Asphalt Batch Mix Plant
For sale high quality mobile asphalt plant by Atlas. Proven design of asphalt batch mix plant suitable for even rough operating conditions. Buy with confidence from India’s leading manufacturer and exporter of road construction machinery. This machine is designed to be compact and occupy less space when installed. When installed there is good space across all units for maintenance. All components are modular and fully mobile that allows easy moving.
Mobile asphalt batch mix plant components are as:
- Mobile feeder bins
- Primary vibrating screen - single layer
- Slinger / charging conveyor belt
- Portable drying drum with burner
- Mobile tower section consists of vibrating screen unit, hot bins, twin shaft type mixing unit and bucket elevator. Filler and bitumen weigh units are also included in the tower unit.
- The tower unit also includes control panel of the portable asphalt batching plant.
- Mobile bag house with pre-separator unit.
- Mobile asphalt storage tanks with thermic oil heater system for heating bitumen.
- Filler hopper is also mobile.
- Mobile filler silo unit with screw conveyor /elevator can also be provided instead of filler hopper.
Portable Hot Mix Plants Cost - Small Asphalt Batch Plant
Low cost portable hot mix plants from Atlas Industries. Sturdy design small or mini asphalt batch plant mobile version available 80 tph, 120 tph and 160 tph. Easy installation and quality product at affordable price. When we first designed this machine, we wanted to offer a product that was fast to install and move sites. We also wanted this equipment to be as mobile as possible and containerized. We have also designed it to facilitate the erection without use of big cranes. Yes it is possible to erect this plant by using hydra cranes which are easily available at most remote locations.
All units are modular however the components are not small. The components are as good as that of stationary plants. This allows us to offer equipment that performs like a stationary model but with additional benefit of being portable. Heavy structure, reliable performance and low cost design is suitable for contractors who want extreme mobility. There is no compromise in the features of the control panel it comes with some features and UI like stationary plant. The initial ownership cost and spare parts cost is low. Expect this machine to give fast ROI on your money.
Components
Mobile cold aggregate feeder bins
Atlas make mobile asphalt mixing plant comes with mobile feeder bins. The standard plant is supplied with 4 bins. It is containerized design and has a separate chassis with axle. It is very well possible to customize the number of bins. Aggregates are transferred to the drying drum via a conveyor belt.
Mobile drying drum of asphalt batch mixing plant
The drying drum of asphalt batch mixing plant is mobile. It has its separate chassis on axles. Drum is fitted with a multi fuel burner. The burner unit perfectly compliments the drying drum and offers best fuel economy and proper drying of aggregates. Drying drum is insulated to retain heat. Aggregates will flow to the bucket elevator after drying.
Muti fuel burner
Burner unit is modulating type. It is a silent burner with all necessary safety features. The burner flame ensures that optimum thermal efficiency is achieved with less fuel consumption. Standard burner is compatible with Diesel and LDO. Burner is available which can utilize other fuels like furnace oil, natural gas, etc.
Pollution control system – Mobile bag filter
Standard pollution control device provided is bag filter. It is mobile on a separate chassis. Cyclone separator works wonders and does good job of trapping heavy dust. Lighter dust particles that will escape will be trapped with the bag filter.
Mobile asphalt storage tanks
Asphalt storage tanks are mobile. They are two in number and both of them have their separate chassis. Each tank is properly insulated from all sides by glasswool. It is possible to customize each tank size to suit your requirement. Tanks come with three pass thermic heater for heating. Tanks come with individual temperature and level indicators.
Mobile fuel storage tanks
Fuel storage tank provided is also portable. This tank is usually one in number but if alternate fuel needs to be used in the plant then more than one tank can also be provided. Tanks come with necessary piping, fuel transfer pumps and important controls.
Hot aggregate bucket elevator
Bucket elevator is tilting type. It can be erected at site within few minutes. It is enclosed in the tower section of the asphalt batching plant.
Vibrating screen
Standard screening units is four deck. The screens are easy replaceable and the screening unit is slided to a side while transporting the tower unit. Screen sizes can be customized as per your requirement. Screen area is large and provides efficient screening.
Hot aggregates storage bins
Below the screening unit we have hot aggregates storage bins. They are also 4 in number to separately store the 4 types of screened aggregates. Mobile asphalt plant will store the aggregates in the hot bins for limited time before discharging the same into the mixer.
Aggregate weighing system
Aggregates will be individually weighed before being discharged into the mixing unit. Weigh hopper will receive aggregates and once weighing for all 4 aggregate are done it will be discharged into the mixer.
Filler weighing system
Filler weighing hopper is suspended on load cells. It is for weighing filler material that needs to be added into the batch mixer. Butterfly valve will discharge the same in the mixer unit.
Bitumen weighing system
Bitumen from the tanks will be pumped into bitumen weighing hopper. It is a weigh tank suspended on load cells. This tank is insulated on all the sides to retain heat. Weigh tank will store and weigh bitumen before discharging it into the mixing unit.
Mixing unit
Twin shaft mixing unit is jacketed. It stays just below the hot bins. Once the hot bins discharge aggregates it will fall into mixer. Similarly, it will receive bitumen and filler material for mixing. There are two shafts each shaft is fitted with 2 planetary gear boxes. It allows homogeneous mixing in quick time.
Control panel
The control panel is inside a control cabin. Control panel is PLC touch screen type with SCADA. It has easy to use colour display. SCADA will allow you to access the control panel from anywhere in the world. It makes trouble shooting and software updating easy process.
Video Gallery
Mobile hot mix asphalt plant - 120 tph
See video of Atlas 120 tph - mobile hot mix asphalt plant in action. Also available 80 tph and 160 tph.